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The future of ultrasonic welding

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Nucleus DX1 Minitube

Ultrasonic minitube welding machine
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With the innovative Rotosonic DX1 MiniTube, NUCLEUS presents an application-specific version of the DX1 ultrasonic welding machine. Part of this new development is the fully automated welding and cutting of tubes, which is used for example in the medical sector as blood filters.

Benefit from the highly optimized hardware of the Rotosonic DX1 and the unique NUCLEUS ultrasonic components. The DX1 MiniTube is equipped with a fully automated material feed, a pneumatic cutting unit and a suction device especially for material offcuts.

Depending on the application, the DX1 MiniTube machine produces tubes with diameters between 3 mm - 60 mm. This special cut-off welding process creates a minimal joint without decreasing the high seam strength of NUCLEUS welding products.

Depending on the material and application, the cutting wheel can be switched within a very short time. The producer can choose from a wide range of different cutting angles. All wheels are developed and manufactured by NUCLEUS.

​The Rotosonic DX1 MiniTube produces tube filters in numerous configurations for a variety of applications. Diameters from 3 mm - 60 mm can be realised.
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Technical specifications:
  • Ultrasonic frequency: 35 kHz
  • Ultrasonic Generator: Nucleus digital generator DG1 400W
  • Sonotrode: T10: 10 mm / 12 mm / 25 mm width titanium Sonotrode
  • Contact pressure: Digital Nucleus pressing device with 600N pressure
  • Velocity: Max. 24,3 m/min
  • Power: 1000 W
  • Seam width: Max. 12 mm
  • User interface: 11" Multi-Touch-Display
  • Air pressure: Not required
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  • Home
  • Language
    • Hungarian
    • English
  • 2D CAD
    • Pattern Design Module
    • Converting Function
    • Marker Nesting / Optimizing Module
    • Digitizing Module and Accessories
    • Made To Measure Module
    • Plotter for marker printing
    • Plotter paper
  • 3D CAD
  • CAM - Automatic Cutting Room
    • Loaders
    • Spreaders >
      • Morgan FOX 100
      • Morgan FOX 200
      • Morgan FOX GIANT
      • Morgan TWIST 60
      • Morgan TWIST 100
      • Morgan CRUISE 100
    • Spreading Tables
    • Labelers
    • Cutters >
      • Morgan NEXT 2 PRO 50 / 70 / 90 DELTA
      • Morgan NEXT 2 ES 50 / 70 DELTA
      • Morgan NEXT 2 50 DELTA Lingerie
      • Morgan NEXT 2 70 DELTA Denim
      • Morgan NEXT 2 30 DELTA
      • Morgan PLY 1
      • Automatic Cutting of Striped Chequered Patterned and Lace Materials
      • Car Industry Automatic Cutting
    • Visual Nest
  • Garment Industry Machines
    • Ultrasonic welding machines >
      • Nucleus DX1
      • Nucleus DX1 ECO Line
      • Nucleus Nusonic Eco
      • Nucleus DX1 Minitube
    • Quilting Machines >
      • Single Head Quilting Machines
      • Multi-needle Shuttle Type Machines
      • Multi-Head Rotary Hook Quilting Machine
      • Multi-needle Chainstitch Type Machine
      • Mattress Binding Machine
      • Universal Cutting Machine
    • Embroidery Machines >
      • Embroidery References
      • Single Head Key Panel Series
      • Single Head Touch Panel Series
      • Multi Head Standard Series >
        • 1 - 2 Head Standard Series
        • 4 - 6 - 8 Head Standard Series
      • Multi Head All-Servo Series
    • Linking Machines
    • Hot Air Seam Sealing Machines
    • Hot Air Seam Sealing Tapes
    • HIKARI Industrial Sewing Machines
    • ZOJE Sewing Machines
    • Special Sewing Machines
    • Curtain Airbag Sewing Machine
  • Contact